Senstrali currently delivers two conveyor-focused services: portable roller assessment for immediate condition decisions, and permanent bearing monitoring through paid pilot deployments. Both are designed for mine site conditions where conventional monitoring has failed to survive or failed to deliver useful data.
Roller Assessment
Condition data for pulled rollers, on site
When rollers are pulled during a shutdown, the choice is usually replace them all or put them back and hope. Our portable test rig gives you a third option: data.
Each roller runs through an automated speed and load sweep while we capture acoustic emission and vibration signatures from multiple sensors. About 10 minutes per roller. You get a condition report classifying each roller as serviceable, degrading, or replace-now.
Typical engagement: half-day site visit, 10–20 rollers characterised, report delivered within a week.
Available now in Western Australia.
Monitoring Pilot
Prove early bearing detection
A monitoring pilot targets one conveyor and one question: can we detect bearing degradation early enough to schedule a planned replacement instead of reacting to a failure?
We install our Mantis sensor system — steel-coupled ultrasonic transducers operating at 20–100 kHz, a frequency range where early-stage bearing faults are clearly visible but conventional accelerometers are blind. The sensors connect via wired bus architecture, eliminating the wireless dropout problems that plague most monitoring trials.
The pilot runs for an agreed period. We handle hardware supply, installation, data collection, and analysis. You receive bearing health reports with actionable recommendations. If the pilot meets the agreed success criteria, it becomes the foundation for a permanent supported deployment.
Express interest to discuss a monitoring pilot.
Supported Deployment
Monitoring that stays operational, with Senstrali accountable for the hardware
If a pilot proceeds to permanent installation, Senstrali supplies and maintains the hardware and keeps it operational — including replacements as needed.
The goal is to avoid the common outcome where a monitoring trial works for a few months, then degrades into dropouts, dead sensors, or ignored alarms. We provide ongoing bearing health reports designed to reduce alarm fatigue and support maintenance scheduling decisions.
Hardware survivability is our problem, not yours.
Express interest to discuss supported deployment.