Rugged monitoring for harsh mining environments
Conveyors and pumps first. Built to survive and deliver usable signals.
Senstrali helps mining teams move from dead sensors and non-actionable signals to monitoring they can trust. We onboard sites through a paid pilot with clear scope and success criteria, then keep the hardware operational so the site is not left holding survivability risk.
Who We Support
Senstrali works with teams responsible for availability, safety, and uptime who need monitoring that survives real conditions and produces signals worth acting on.
Our clients typically include:
• maintenance and reliability teams accountable for breakdown reduction
• operations teams focused on throughput and disruption risk
• asset integrity and fixed plant teams working with aging infrastructure
• sites that have tried wireless monitoring and lost trust in the data
• maintenance contractors (METS) accountable for uptime KPIs
Senstrali supports organisations across Perth, the Pilbara, Goldfields, the Southwest, and remote operations.
What We Solve
Most monitoring initiatives stall for two reasons: the hardware does not survive, or the data is not useful when conditions are harsh.
Senstrali addresses this by focusing on the foundations that determine whether monitoring is worth deploying:
• early sensor failure, drift, and intermittent dropouts in real plant conditions
• non-actionable signals due to saturation, noise, bandwidth limits, or poor mounting outcomes
• deployment friction on brownfields assets, tight clearances, poor mounting surfaces, washdown, dust, and vibration
• alarm fatigue, false positives, and monitoring that never changes a maintenance decision
The goal is simple: monitoring that stays alive and stays useful.
What We Deliver
Senstrali delivers rugged monitoring that is proven in operation, not just on the bench.
We deliver:
• a paid pilot with clear scope and success criteria
• a prototype sensing package installed with minimal disruption
• evidence of survivability and data continuity in operation
• alerting and reporting your team will actually use
• a clear pathway to a supported deployment if the pilot performs
If a pilot proceeds, Senstrali supplies and maintains the hardware and keeps it operational, including replacements as needed.
In development
Senstrali is productising rugged monitoring packages, starting with conveyors and pumps. These are being built with site constraints in mind, dust, washdown, vibration, tight spaces, and aggressive chemistry.
Conveyor monitoring
• early warning for degrading idlers and belt risk conditions
• designed for harsh installation constraints and long-duration operation
• focused on signals that support timely inspection and intervention
Pump monitoring
• indicators for cavitation onset and early seal failure behaviour
• designed for high noise environments and continuous operation
• focused on signals that support planned maintenance, not reactive repair
If you have an operational pain point that is currently hard to monitor, I would like to hear about it. Tell me the asset, what fails, and what you have tried so far.